Forte Pespa
SERVICES / 02 — MANUFACTURE

Built in the factory,
not on the scaffold.

Our primary raw material is aluminium, and our company specializes in the production of pre-fabricated balconies. Our manufacturing process is carefully organized into five phases, and our commitment to excellence is evident as we work intensively across all these stages to uphold stringent quality control standards.

ALUMINIUMFACTORY QCCLOSED-LOOP
01 / FIVE PHASES

A manufacturing process carefully organized into five phases.

Each member of our dedicated team utilizes tablets to input real-time information regarding the ongoing production processes. This invaluable data is seamlessly monitored by our Management Team through the Prodsmart software, ensuring transparency, efficiency, and precision in every aspect of our operations.
PHASE
01
FP-ONE · ASSEMBLY
DWG REFFP-ONEALUMINIUM FRAME6063A extrusionDECKING BOARDS6063A · anti-slipSOFFIT CLADDINGconcealed underside · 1° fallALUMINIUM VMR15×50mm rails
DRAWINGS & MATERIALS
PHASE 01 · DRAWINGS AND MATERIAL GATHERING

Drawings & materials

We examine the balcony type drawings assigned on a tablet, ensuring a comprehensive understanding of all the details. Beyond reviewing the drawings, we gather every material essential for a seamless production process — guaranteeing an organized and efficient workflow.

PHASE 02 · FRAMING

Framing

The primary structure — the fundamental base of the balcony — is assembled. Following construction of the frame, a thorough examination of each screw ensures precise, secure fastening, then a final assessment of the frame's squareness reaffirms the highest standards of accuracy and stability.

PHASE 03 · DECKING

Decking

We collect the pre-cut decking boards and covers, ensuring precise alignment and thorough preparation before seamlessly incorporating the decking itself — guaranteeing a sturdy and aesthetically pleasing foundation for the phases that follow.

PHASE 04 · BALUSTRADE

Balustrade

Whether glass or rail, attention is given to achieving perfectly square corners for a seamless, edge-free finish. A quality check overseen by our Production Manager follows, then a forklift carefully transports the assembled components to the cladding phase.

PHASE 05 · CLADDING

Cladding

We enclose the underside of the balcony with a 1-degree slope for effective water drainage. After installing the lengths we affix the lateral finishes. A last quality check, supervised by management, is essential before the balcony moves to our courtyard, ready for site.

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